As part of our ongoing investment in plant and machinery, Hardcore Crushing Ltd has just taken delivery of a brand-spanking new 45-tonne Kleemann MC110i EVO2 tracked jaw crusher. This new machine brings the total number of crushers on our fleet to five — strengthening our capacity to crush, screen and recycle on demolition and construction sites right across the region.
We've long known about the pedigree of Kleemann machinery. We've tried other options over the last 20 years, but Kleemann's know-how, innovation and top-drawer quality have made us firm fans when it comes to our crushing and screening recycling activities.
"Kleemann mobile jaw crushers are purpose-built for the natural stone and recycling industries — intuitive operation, intelligent design and maximum efficiency set new standards in productivity and reliability."
The new 45-tonne Kleemann MC110i EVO2 — the fifth crusher to join the Hardcore Crushing fleet
Why Kleemann
Kleemann mobile jaw crushers, along with the rest of their range, are specially designed for professional applications in the natural stone and recycling industries. With intuitive operation, intelligent machine design and maximum efficiency, the Kleemann systems set new standards in productivity and reliability.
Crucially, each machine is developed in close collaboration with users out in the field — operators like us. Every machine undergoes rigorous testing and is continuously refined, which results in the kind of uncompromising performance we can rely on, day in, day out, on demanding demolition sites.
100% On-Site Recycling
The real value of this new crusher is what it lets us do on site. It enables us to recycle 100% of the hard waste materials from a demolition scheme, instead of sending those materials to landfill. Hardcore on site is crushed into recycled aggregate and re-used as part of the permanent works — adding to the sustainability of our demolition activities and removing hundreds of vehicle movements from the road.
From demolition rubble to reusable aggregate — crushing hardcore into a home-made stockpile, on site
Turning waste into a resource exactly where it's needed delivers benefits across three areas — your budget, the environment, and the way a site actually runs.
Financial Savings
- Eliminates tipping feesLandfill disposal costs money.
- Reduces transport expenseFewer HGVs haul waste away.
- Cuts purchasing costsRecycled aggregate replaces new material.
- Lowers fuel consumptionLess driving saves heavy-equipment fuel.
Environmental Impact
- Conserves resourcesLess quarrying of virgin stone.
- Reduces landfill volumeKeeps heavy debris out of dumps.
- Lowers carbon footprintFewer HGV trips mean less pollution.
- Supports green buildingHelps earn BREEAM certification.
Operational Efficiency
- Speeds up timelinesAggregate is available immediately on site.
- Reduces site trafficFewer HGVs entering and leaving.
- Provides backfill materialIdeal for sub-bases, trenches and piling platforms.
- Minimises shortagesA self-sufficient supply chain.
"Swap your expensive landfill costs for a valuable stockpile of 'home-made' recycled aggregate — produced on your own site."
Hire a Crusher From Us
If you fancy adding some of these benefits to your own construction and development projects, our Hire Team would be glad to help. Get in touch with Hardcore Crushing Ltd for a no-obligation quotation to supply one of our fully operated crushers for your recycling needs — and swap those landfill costs for a valuable stockpile of recycled aggregate of your own.
Watch this space — there's plenty more investment to come as we keep building the fleet.
Crusher Hire & Recycling FAQs
Common questions about on-site crushing, recycled aggregate, and operated crusher hire from Hardcore Crushing.
What is a Kleemann MC110i EVO2 jaw crusher used for?
The Kleemann MC110i EVO2 is a 45-tonne mobile tracked jaw crusher designed for professional crushing in the natural stone and recycling industries. At Hardcore Crushing it is used to crush demolition hardcore — concrete, brick and stone — on site, turning waste material into clean, reusable recycled aggregate rather than sending it to landfill.
What is on-site crushing and recycling?
On-site crushing means bringing a mobile crusher directly to a demolition or construction site and processing hard waste material — concrete, brick, stone and rubble — into recycled aggregate where it is produced. The crushed material can then be re-used on the same site as part of the permanent works, removing the need to haul waste away and bring new aggregate in.
How does on-site recycling save money?
On-site recycling eliminates landfill tipping fees, reduces transport costs by cutting the number of HGV movements, and replaces the cost of buying in new aggregate with home-made recycled material. It also lowers fuel consumption across the project. Together these savings can significantly reduce the overall cost of a demolition or groundworks scheme.
What can recycled aggregate be used for?
Recycled aggregate produced on site is ideal for sub-bases, roads and trenches, piling platforms, and general backfilling. Because it is crushed to specification on site, it provides a self-sufficient supply of material exactly where and when it is needed, helping keep the project moving even during wider material shortages.
Is on-site recycling better for the environment?
Yes. Recycling hardcore on site conserves natural resources by reducing the quarrying of virgin stone, keeps heavy debris out of landfill, and lowers the carbon footprint of a project by removing hundreds of HGV movements from the road. It also supports sustainable construction and can contribute towards BREEAM (Building Research Establishment Environmental Assessment Method) certification.
Can I hire a crusher with an operator from Hardcore Crushing?
Yes. Hardcore Crushing offers fully operated crusher hire across the North West. We supply the machine and a qualified operator to crush your demolition material into recycled aggregate on your site. Contact our Hire Team on 01254 233045 for a no-obligation quotation tailored to your project's recycling needs.
How many crushers does Hardcore Crushing operate?
With the addition of the new Kleemann MC110i EVO2, Hardcore Crushing now operates a fleet of five crushers. This investment is part of our ongoing commitment to upgrading our plant and machinery so we can offer reliable, high-capacity crushing and screening for recycling projects of any size.